According to the type of filling machine, into how many categories can they be divided?
Semi-automatic filling machine
Core features: Single-process automation, such as manual bottle placement + automatic filling + manual screwing and capping, or manual bottle placement + automatic screwing and capping, equipped with basic conveying tracks, requiring 1-2 people for auxiliary operation.
Applicable products: Oral liquids and external disinfectant solutions of small and medium-sized pharmaceutical enterprises, anhydrous powder solvent of medical beauty brand vials, oral nutrition liquids of health supplement enterprises, etc. for medium-sized batch production materials.
Fully automatic filling machine
Core features: Integrated full-process automation of bottle sorting, filling, screwing, hanging, capping, and bottle discharging, some models can be connected with labeling and inkjet printing equipment, equipped with PLC control system, supporting multi-formula storage and rapid production changeover.
Applicable products: Standardized and large-scale production materials such as pharmaceutical injection solutions, vaccines, antibiotic vials, batch raw materials of the medical beauty industry, oral nutrition liquids of health supplement enterprises, veterinary injection solutions, etc.
How to increase the filling speed of filling equipment?
Hello, there are several methods to increase the speed of filling equipment:
1. The performance of the filling equipment itself is stable, reducing the time lost due to emergency stops caused by faults and other maintenance.
It is required that the mechanical processing technology and electrical configuration of the filling equipment are good to ensure the stability of the filling equipment.
2. Increase the number of filling heads.
Most filling equipment manufacturers will provide the corresponding number of filling heads according to your production capacity requirements. If you want a higher filling speed, you can consider rotary filling machines.
3. Speed up the operation of the equipment. This can be done through operation in the PLC. The specific operation varies from each manufacturer and will not be elaborated in detail.
4. Reduce the change of product types. Precisely arrange the production plan, it is best to fill one product per shift. Frequent changes of production will waste unnecessary time for replacing equipment components.
5. Regular maintenance.
Many customers purchase filling equipment and operate it beyond the capacity. They have little knowledge of maintenance.
Just like cars, regular maintenance can improve the performance of the filling equipment and increase its service life.
6. Replacement of parts.
Some wear parts need to be replaced after a certain period of use. Otherwise, they are likely to cause instability and faults of the equipment. They should be replaced in time when necessary.
In summary, in addition to the stability of the filling equipment itself, regular maintenance and replacement are also necessary.